Flap Disk

Flap Disk

Flap discs are one of the handiest abrasives used in metal fabrication. Most fabricator and Engineers first selection in numerous grinding polishing operations is flap disc because of life and flexibility of use. Flap disc are conformable than other bonded and coated abrasive discs and wheels.

Flap discs are constructed of overlapping abrasive-coated flaps attached to a central moulded flexible base. As work progress flaps continually wear away to expose a new layer of abrasive mineral. This allows for a consistent cut-rate and finish.

The physics and anatomy of flap disc make them excellent choice for grinding and blending on welded corners, curves and contours

Eisenblatter Flap Disc

MAGNUM Cool Top 5+ flap disc

The legendary, original MAGNUM® high-performance serrated lock washer is ideal for all grinding and deburring work, regardless of whether it is a matter of removing a lot of material or just removing light burrs or weld seams. The RZ zirconia fabric plus cooling agent guarantees enormous advantages: often up to 50% faster in the removal rate, much longer service life compared to conventional flap discs and cooler grinding thanks to additional cooling agents. Thanks to the food-safe, elastic ABS plastic carrier plate, an even grinding pattern is created. the trimmability of the plate enables maximum performance up to the complete consumption of the fabric.

Features :

  • Grind longer, faster and more efficiently. The benchmark in price / performance for many years.
  • Legendary RZ-zirconia abrasive formulation plus cooling agent guarantee enormous advantages over conventional flap discs:
    Often up to 50% faster in the removal rate, much longer service life compared to conventional flap discs and cooler grinding thanks to additional cooling agents.
  • The most powerful zirconium flap disc with carrier plate made of food-safe plastic.
  • Universally applicable for steel, cast iron and stainless steel. For surface and edge sanding, coarse and intermediate sanding, processing fillet welds, rust removal, deburring and plastering of cast parts.
  • Replaces not only fiber, but also grinding disks
    in many companies • Carrier plate made of food-safe, elastic special plastic: easy to trim, elastic, vibration-absorbing and completely free of glass fabric.

TRIMFIX SteelFire flap disc

The performance miracle on steel – fastest steel removal of all known flap discs.

In order to counteract the increasing pressure of labor costs, Eisenblätter is bringing a new generation of flap discs for steel processing onto the market, which is based on 45 years of experience in the development of state-of-the-art grinding tools. This revolutionary product was developed especially for the high-performance area in steel construction, such as shipyards, bridge construction, railways, constructions in the energy sector, structural and civil engineering, just wherever it is a matter of effectively processing steel in the shortest possible time. The special recipe with hybrid grain technology and the patented arrangement of the abrasive fabric ensures removal rates that were completely unthinkable until recently.

Features :

  • High-tech zirconium hybrid flap disc especially for the time-saving high-speed removal of steel.
  • Even finish and cool finish – without tarnishing.
  • Elastic natural fiber high-tech compound backing plate protects the environment and users (CO2-neutral), completely trimmable for complete use of the pane, noise and vibration dampening.
  • Completely trimmable natural fiber backing plate, completely usable disc.
  • Particularly soft grinding transitions through optimal workpiece adaptation thanks to the viscoelastic backing plate.
  • Extremely labor cost saving (see also calculation example at www.eisenblaetter.de).
  • Due to the enormous removal rate and the rapid grinding effect, we recommend a performance-maximized, speed-controlled angle grinder with high torque – VARILEX® 1802 HT from Eisenblätter all of these requirements and is the ideal combination for the TRIMFIX® SteelFire® flap disc.
  • Also suitable for stainless steel (FE-S-Cl less than 0.1%).
  • 80 m/sec approval according to DIN EN13743 (see table).

Karbosan Flap Disc

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